Turnkey Solution Preparation System 3000L with SS316L Tank
Introduction
The 3000L Turnkey Solution Preparation System is designed for large-scale liquid preparation with complete process integration, hygienic SS316L construction, automatic control, and centralized cleaning and sterilization.
The system combines raw-material dosing, mixing, circulation, heating, cooling, filtration, storage, CIP, SIP, and distribution into one coordinated engineering solution.
From initial process design and equipment manufacturing to installation support and commissioning, the turnkey approach reduces project interfaces, improves execution efficiency, and supports stable long-term production.
Product Overview
The 3000L Turnkey Solution Preparation System is an integrated processing platform designed for large-batch liquid formulation, mixing, temperature control, filtration, storage, cleaning, sterilization, and product distribution.
Product-contact components are manufactured from SS316L stainless steel, while external structures and non-contact parts can be fabricated from SS304.
The system can support both batch production and semi-continuous operation. Automated dosing and PLC-controlled process sequences help reduce manual intervention and improve repeatability.
Its modular skid-mounted design simplifies factory assembly, FAT testing, shipment, installation, commissioning, and future maintenance.
Application Industries
Large-Scale Liquid Preparation
Biotechnology Production
High-Purity Liquid Systems
Cosmetic Manufacturing
Food and Beverage Processing
Industrial Liquid Blending
Chemical Solution Preparation
Clean-Process Manufacturing
Production Process
The following process flow shows the principal stages of a typical 3000L turnkey solution preparation system.
Water Source
→
Raw-Material Dosing
→
3000L Mixing Tank
→
Agitation
→
Heating / Cooling
→
Circulation Loop
→
Filtration
→
Storage Tank
→
Distribution
Cleaning and Sterilization Route CIP System
→
Mixing Tank and Loop
→
Filtration and Storage
→
SIP Sterilization
Water and raw materials are introduced through the automated dosing system. The agitator and circulation loop maintain uniform mixing, while the jacket controls process temperature. After filtration, the product is transferred to storage and distribution. Integrated CIP and SIP systems support automatic cleaning and sterilization of the process equipment and piping.
Features and Advantages
Turnkey Project Scope Engineering, manufacturing, testing, installation support, and commissioning.
SS316L Contact Surfaces Hygienic construction for high-purity liquid processing.
Full Process Integration Combines dosing, mixing, circulation, filtration, storage, CIP, and SIP.
PLC / HMI Automation Centralized automatic control, alarms, recipes, and process monitoring.
Integrated CIP and SIP Supports automatic cleaning and sterilization of the system.
Heating and Cooling Jacket Provides controlled batch temperature management.
Large Batch Capacity Suitable for high-volume batch and semi-continuous production.
Modular Skid Design Simplifies assembly, FAT testing, transport, and site installation.
Technical Specifications
| Item | Specification |
| Nominal Capacity | 3000 L |
| Product-Contact Material | SS316L |
| External Material | SS304 |
| Internal Surface Finish | Ra ≤ 0.8 μm; Ra ≤ 0.6 or 0.4 μm optional |
| Mixing Type | Top-mounted sanitary agitator |
| Mixing Speed | 0–60 rpm, adjustable |
| Heating / Cooling | Jacketed tank |
| Control System | Fully automatic PLC with touchscreen HMI |
| Cleaning System | Integrated CIP |
| Sterilization System | Integrated SIP, subject to utility and process requirements |
| Working Pressure | 0–0.3 MPa, subject to final vessel design |
| Design Temperature | -10°C to 120°C |
| Power Supply | 380V, 50/60 Hz, customizable |
| Installation | Skid-mounted / modular installation |
| Design Basis | GMP-oriented hygienic design and ISO quality management |
Final specifications depend on product properties, viscosity, dosing accuracy, mixing time, process temperature, filtration grade, cleaning method, sterilization method, and customer URS.
Standard Configuration
| Component | Description |
| Mixing Tank | 3000L SS316L vessel with sanitary manway and process connections |
| Agitator | Top-mounted variable-speed mixer |
| Dosing System | Automated water and raw-material feeding |
| Jacket System | Heating and cooling jacket |
| Control Panel | PLC, touchscreen HMI, alarms, recipes, and interlocks |
| CIP System | Automatic cleaning unit with circulation and return arrangement |
| SIP System | Steam sterilization arrangement according to process requirements |
| Valves | Sanitary diaphragm valves, manual or pneumatic |
| Piping | SS316L hygienic piping with drainable layout |
| Pumps | Sanitary circulation, transfer, and CIP pumps |
| Filtration Unit | Cartridge or membrane filtration according to product requirements |
| Instrumentation | Temperature, pressure, level, flow, and optional load-cell instruments |
| Skid and Frame | Integrated stainless-steel support structure |
Turnkey Project Scope
Process Requirement Review
P&ID and Process Design
Equipment Layout and 3D Design
Mechanical and Electrical Engineering
Equipment Manufacturing
Skid Integration
PLC Programming
Factory Acceptance Testing
Shipping and Installation Guidance
Commissioning and Training
Documentation and Validation Support
After-Sales Technical Support
Optional Configurations
Automatic Raw-Material Dosing
Load-Cell Weighing System
High-Shear Homogenizer
Vacuum Mixing
Automatic Diaphragm Valves
Sterile Vent Filtration
Nitrogen Blanketing
Inline Homogenization
Automatic Recipe Management
Audit Trail and 21 CFR Part 11 Option
SCADA / DCS Communication
Filling-Line Integration
Typical Project Applications
Southeast Asia Industrial Facility A 3000L turnkey system improved production efficiency by integrating dosing, mixing, filtration, storage, and cleaning into one automated process.
Middle East Cosmetic Production Line Full process integration reduced manual operation, improved batch repeatability, and supported stable product quality.
Design Standards and Documentation
- GMP-oriented hygienic design principles
- ISO 9001 quality-management manufacturing
- SS316L product-contact construction
- Sanitary fittings and drainable piping
- Material certificates and surface-finish records
- Welding, passivation, and pressure-test records
- Optional DQ, IQ, OQ, and FAT documentation
- Optional FDA- and WHO-oriented documentation support
Frequently Asked Questions
What does the turnkey solution include? The scope can include process design, equipment manufacturing, skid integration, PLC programming, FAT, installation guidance, commissioning, training, and documentation.
Is the system fully automatic? Yes. The system can be equipped with PLC and touchscreen HMI control for dosing, mixing, heating, cooling, filtration, CIP, SIP, alarms, and recipes.
Can the capacity and configuration be customized? Yes. Capacity, tank structure, mixing method, filtration, automation, cleaning, sterilization, and piping layout can be customized according to the process.
Are CIP and SIP included? Integrated CIP and SIP can be included, but the final configuration depends on product requirements, available utilities, and the required cleaning and sterilization strategy.
Is installation and commissioning support available? Yes. Remote or on-site installation guidance, commissioning, operator training, and after-sales technical support can be provided.
Why Choose CHONGYANG WATER?
CHONGYANG WATER provides customized liquid preparation systems, mixing systems, sanitary tanks, CIP/SIP systems, storage and distribution systems, and complete turnkey process skids.
Complete Turnkey Engineering
SS316L Hygienic Fabrication
PLC / HMI Automation
CIP / SIP Integration
2D and 3D Layout Design
FAT and Documentation Support
Installation and Commissioning
Global After-Sales Support
Looking for a Complete 3000L Turnkey Solution Preparation System?
Share your product type, batch capacity, viscosity, mixing process, dosing requirements, heating and cooling conditions, filtration grade, CIP/SIP strategy, utilities, and automation requirements with our engineering team.
CHONGYANG WATER can prepare a customized process design, equipment configuration, P&ID, layout, technical proposal, and commercial quotation for your project.
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